SMT assembly, PTH assembly, SMT PTH hybrid
FPC manufacturing, component procurement, and turnkey FPC assembly
SOIC、QFP、QFN、BGA、uBGA、CGA、LGA、CSP、 Components as small as 0201
IC programming and FPC testing
Passed ISO9001:2015 ISO 13485: 2016 certification and UL certification
100% AOI, X-RAY, ICT, and FCT
No minimum order quantity and competitive pricing
The structure of multi-layer impedance FPC usually consists of multiple conductive pattern layers, insulating dielectric layers, and necessary cover films and reinforcement materials. Its key characteristics are:
Multi layer structure: By stacking multiple layers of conductive patterns and insulating dielectric layers, more complex and dense circuit designs can be achieved, improving the efficiency and stability of signal transmission.
Impedance control: By accurately designing parameters such as the width and thickness of the conductive layer and the dielectric constant of the insulation layer, precise control of the circuit characteristic impedance can be achieved, thereby reducing signal reflection and distortion and improving the quality of signal transmission.
The manufacturing process of multi-layer impedance FPC is relatively complex, requiring high-precision process control and advanced production equipment. It mainly includes the following steps:
Inner layer circuit fabrication: Inner layer circuits are fabricated on the substrate, and predetermined circuit patterns are formed through processes such as photolithography and etching.
Layering and Drilling: The produced single-layer circuit board is laminated according to design requirements to form a multi-layer structure. Then, precision drilling equipment is used to drill holes at the required locations in preparation for subsequent electrical connections.
Electroplating and impedance control: Electroplating treatment is performed after drilling to form a conductive layer. At the same time, precise control of circuit characteristic impedance can be achieved by adjusting electroplating parameters and selecting insulation layer materials.
Surface treatment and cover film bonding: Apply anti-oxidation treatment to the surface of the multi-layer board and bond the cover film at designated locations to protect the circuit from short circuits and external environmental influences.
Forming and inspection: After cutting, bending and other steps, the FPC circuit board is finally formed according to the product form requirements, and undergoes strict quality inspection to ensure compliance with design and usage standards.
Multilayer impedance FPC is widely used in various fields due to its high performance and stability, especially in products that require high signal transmission quality. For example:
Communication equipment: In communication equipment such as base stations, routers, switches, etc., multi-layer impedance FPCs are used to connect various modules and components, achieving high-speed and stable signal transmission.
Computers and peripheral devices: In servers, workstations, laptops, printers, and other computer and peripheral devices, multi-layer impedance FPCs are used to connect components such as motherboards, graphics cards, and hard drives, improving the efficiency and stability of data transmission.
Medical equipment: In medical devices such as electrocardiographs, monitors, endoscopes, etc., the flexible characteristics and high reliability of multi-layer impedance FPC enable it to adapt to various complex shapes and space limitations, while ensuring the normal operation of the equipment and the safety of patients.
Industrial automation equipment: In industrial automation equipment such as industrial robots, PLC controllers, sensors, etc., multi-layer impedance FPCs are used to connect various sensors and actuators, achieving precise control and monitoring.
The advantage of multi-layer impedance FPC lies in its high performance, high-density interconnection, and flexibility, which can meet the demand of modern electronic devices for high-performance connections. Meanwhile, through precise impedance control, the quality and stability of signal transmission can be further improved. However, the manufacturing process of multi-layer impedance FPC is relatively complex, requiring high-precision process control and equipment support. In addition, with the rapid development and acceleration of electronic products, the performance requirements for multi-layer impedance FPC are also increasing, and traditional manufacturing processes are facing many challenges.
If pursuing cost-effective FPC manufacturing services, choosing a Chinese manufacturer is the best choice. As a manufacturing powerhouse, China has abundant resources, cheap labor, and a large number of technical personnel. We recommend Haibo, a Chinese FPC assembly service provider with over 10 years of experience, who has performed outstandingly in various aspects
Efficient and reasonable quotation:There is an efficient quotation process to assist you in making decisions, providing reasonable prices and highly competitive quotes in China.
High quality and reliable products:Produce high standard printed circuit boards, manufacture and test according to specifications, international standards, and internal controls, and conduct pre production inspections to ensure robust processes.
Quick and on-time delivery:The assembly equipment is in good condition, with high productivity, minimal downtime, short delivery time, and also provides urgent services.
Timely and effective response:Always respond to customer needs, provide accurate information, answer questions through multiple channels, and offer one-stop services.
Strong technical strength:China's FPC manufacturing technology is leading, and Haibo has a complete SMT solution that covers assembly, inspection, and other capabilities. It also provides prototype production and customization services.
mobile phone: 86-15113315665
Contact: Chen Changhai
mobile phone: 86-18676922028
E-mall: haibo_fpcba1668@163.com
Address: 3rd Floor, Building 2, Fuxing Industrial Park, Building B, Chuangye 1st Road, Jiangbian Community, Songgang Street, Bao'an District, Shenzhen