Large scale assembly of FPC-深圳市海博精密电路有限公司

中国经济高效的 FPC 组装

Fully flexible from low capacity to high capacity
High quality FPC assembly at a highly competitive price
FPC manufacturing, parts procurement, and FPC assembly
SMD&PTH hybrid technology
Over 16 years of FPC assembly experience
100% FPC electronic testing and AOI X-RAY、FPCA ICT

什么是大批量 FPC 组装？

高批量FPC组件是指大批量生产的FPC组件。没有确切的数字来定义哪种质量是高批量FPC组件。但一般来说，我们将质量为5,000pcs或以上的FPC组件视为高批量FPC组件。

大批量电路板组装需要先进的技术和高精度设备，以确保每件产品都符合精确的规格。然而，通过利用自动化流程进行材料处理和元件放置，大批量 FPC 组装线可以快速生产大量 FPC 组件，且几乎无需人工干预。

因此，大批量FPC组装是高质量、低成本FPC组装的完美解决方案，广泛应用于笔记本电脑、智能手机、汽车电子产品等质量巨大的电子产品。

大批量 FPC 组装的优势

更高的效率

大批量 FPC 组件可以更快地生产，从而减少公司的时间和劳动力成本。

加强质量控制

通过一次性生产大量电路板，FPC 组装公司可以在整个过程中提供一致的质量控制。

成本节约：

一次性生产大量 FPC 组件有助于降低单位成本，使客户能够更经济实惠地购买。

更快的生产时间

通过实现将组件装载到电路板或测试等流程的自动化，制造商可以显著缩短生产时间。

改进的可扩展性和扩展选项

专门从事大批量 FPC 组装生产的公司可以在需要时快速扩大其业务规模，而不会影响质量标准或客户期限。

高级自动化

大批量 FPC 组装工艺涉及使用可同时处理多块电路板的自动化设备，从而缩短生产时间并减少人工劳动。

大批量 FPC 组装服务的应用

行业

自动化与控制

LED照明

能源与电力

电信和无线、5G

汽车行业

消费类电子产品

医疗器械（监视器、扫描技术、控制系统、内部设备、科学仪器）

工业控制

计算机和网络

测试与量测

用于大数据计算的服务器、数据中心和其他基础设施

安全控制

物联网和便携式设备

Key steps for mass assembly of FPC

The mass FPC assembly process is the same as the standard FPC assembly process. But due to the high quality, we need to ensure that all materials are used correctly and closely monitor each step. In addition, all testing and inspections should be 100% completed before delivering the product to the customer. The following is a brief introduction to the overall process of large-scale FPC assembly.

Incoming Inspection

This is the initial stage of large-scale FPC assembly. After receiving the incoming materials, the FPC assembly manufacturer will verify whether the electronic components comply with the BOM list and have good quality. The FPC board will undergo thorough inspection and electrical testing to ensure high quality.

SMT and reflow soldering

After the components are ready, surface mount assembly will be carried out, and the electronic components will be placed on the bare board. Afterwards, the components will be soldered onto the surface of the FPC through reflow soldering.

PTH and wave soldering

After SMT assembly is completed, we will begin THT assembly. Firstly, insert the through-hole component into the PTH hole, and then use wave soldering to tightly solder the component onto the circuit board.

quality control

After all steps are completed, quality control is required to test whether the printed circuit board can be delivered to the customer. Common tests and inspections include AOI inspection, X-ray inspection, visual inspection, online testing, and functional testing.
How to choose a large-scale FPC assembly manufacturer?

1. Make a good plan

Choosing a supplier that meets your needs should be on the agenda before the design is completed. It allows you to integrate the expertise of FPC processing and prototype manufacturers into the FPC design process. In addition, the manufacturer's engineers may provide you with suggestions on how to improve your design, making your product easier to manufacture and reducing testing costs. Communicating with a large number of FPC manufacturers in advance will reduce later costs.

2. Search for cooperative suppliers

Choose a supplier who is willing to cooperate with you, not just a supplier. Every project inevitably involves repeated adjustments in various aspects such as design, modification, processing, and testing, so you need a supplier to work with you to eliminate the early stages of immaturity. And work well as a long-term partner in all future projects.

3. Evaluate the supplier's capabilities and production capacity

It is necessary to evaluate whether the supplier can provide the complete service you want. These services may include FPC assembly, component procurement, mold making, SMT mounting, product assembly, testing, and design support. Does the supplier have equipment to efficiently process the FPC you are using? Do they have the capability to meet your delivery schedule for the expected annual production of products?

After selecting the correct supplier according to the guidance we just provided, please trust their advice. They have experience producing thousands of different products for thousands of customers, including large-scale FPC assembly services.
WHY CHOOSE US

If pursuing cost-effective FPC manufacturing services, choosing a Chinese manufacturer is the best choice. As a manufacturing powerhouse, China has abundant resources, cheap labor, and a large number of technical personnel. We recommend Haibo, a Chinese FPC assembly service provider with over 10 years of experience, who has performed outstandingly in various aspects

Efficient and reasonable quotation:There is an efficient quotation process to assist you in making decisions, providing reasonable prices and highly competitive quotes in China.
High quality and reliable products:Produce high standard printed circuit boards, manufacture and test according to specifications, international standards, and internal controls, and conduct pre production inspections to ensure robust processes.
Quick and on-time delivery:The assembly equipment is in good condition, with high productivity, minimal downtime, short delivery time, and also provides urgent services.
Timely and effective response:Always respond to customer needs, provide accurate information, answer questions through multiple channels, and offer one-stop services.
Strong technical strength:China's FPC manufacturing technology is leading, and Haibo has a complete SMT solution that covers assembly, inspection, and other capabilities. It also provides prototype production and customization services.
Front desk

Office pictures

Office pictures

Workshop pictures

Workshop pictures

SMT surface mount machine

SMT surface mount machine

SMT Online AOI Inspection Machine

VCP coated copper wire

X-RAY inspection machine

Aobao AOI Inspection Machine

Aobao AOI Inspection Machine

Flying Probe Tester

Flame laser machine

Mechanical drilling machine

Mechanical drilling machine

Mechanical drilling machine

Golden Statue Microscope

Fully automatic exposure machine

Fully automatic exposure machine

Fully automatic laminating machine

Developing etching lines

Impedance tester

Common Questions

What does Haibo do?

Haibo is a PCB board manufacturer that provides small and medium batch PCB circuit board, PCB assembly, and electronic manufacturing services, including electronic design, PCB layout, SMT and through-hole assembly, material procurement, final packaging, and project management. Finally, provide high-quality products and services.
What are the benefits of outsourcing my product to Haibo?

Since 2017, we have been a PCB supplier in China, and we have many customers who have been cooperating with us for more than 10 years! We demand that they provide the benefits of being a partner, which is simple: we are trustworthy! During the RFQ process, our CAM engineers will carefully examine all details and raise questions to avoid errors in the future. When customers order PCBs or PCB assemblies from us, we are always able to deliver high-quality products on time.
As a Chinese PCB manufacturer, our factory has obtained UL (E358677) and ISO9001:2015 certifications. We use our professional manufacturing and procurement knowledge and experience to help customers reduce operating costs and delivery requirements.
Does Haibo accept prototypes or small batch orders?

Yes, absolutely so. Since our establishment as a Chinese PCB manufacturer in 2007, we have been focusing on small and medium batch PCB manufacturing and assembly. All of our equipment and personnel are arranged to achieve this goal.
Do you offer fast production?

Yes, we are one of the most trusted circuit board suppliers in the fast PCB field, so we are happy to provide our customers with fast production support. The delivery time is as follows:
PCB bare board: 1-3 working days;
Turnkey PCB assembly: 1-2 weeks.
Does your PCB comply with RoHS and REACH standards?

Yes, all of our printed circuit boards comply with RoHS and REACH requirements. Please visit www.haibofpcba.cn to view our RoHS and REACH compliance statements.
Can you ship the PCB to us?

yes. We can deliver PCBs to your location via express delivery (UPS, FedEx, or DHL), regular air and sea freight. As an experienced PCB board manufacturer, we can ship products to anywhere you want. Please follow this webpage link to learn about our transportation policy:// www.haibofpcba.cn。
Can you produce PCBs that meet IPC Level 3 standards?

Yes, as one of the professional PCB manufacturers, we can produce PCBs according to IPC-A-600 Level 3 and assemble PCBs according to IPC-A-610 Level 3.
Is Haibo a reliable PCB manufacturer?

of course! Haibo has been engaged in PCB manufacturing business since 2017. It has obtained many international quality certifications, such as ISO9001, ISO13485, UL (E358677), etc. For over a decade, many major global brands have trusted Haibo
What is the minimum order quantity for your PCB production?

As a professional supplier of small and medium-sized circuit boards, we do not have a minimum order quantity. We are a printed circuit board manufacturer specializing in sample manufacturing and small to medium batch production. We can produce PCBs from one piece and fully assemble PCBA; For us, no order is too small.
Does Haibo provide engineering assistance?

As a Chinese PCB supplier with over 10 years of experience, our engineers evaluate existing designs and assist in optimizing manufacturability (DFM) for new designs, thereby minimizing costs and shortening product time to market.
What is the expected delivery cycle for standard production operations?

As a professional PCB manufacturer in China, our average delivery time is as follows:
PCB： 3-10 working days;
PCB assembly: 2-4 weeks;
Complete turnkey electronic assembly: 4-6 weeks.
This depends on the delivery cycle, specifications, and complexity of materials and parts.
How long will it take for me to receive a complete quotation?

Our standard delivery cycle for your RFQ is:
PCB bare board: 1 to 2 working days;
Circuit board assembly including component procurement: 1-3 working days;
Complete turnkey box assembly: 3-10 working days.
As an experienced Chinese PCB factory, if you urgently need it, we can also provide you with a quotation within a few hours.
What documents are required to produce my printed circuit board?

As a PCB circuit manufacturer, we need PCB files (preferably in Gerber format) that include specifications such as PCB material, circuit board thickness, stacking, copper thickness, surface finish, and the quantity you require.
What documents do you need to quote for PCB assembly services?

Electronic circuit board manufacturers like us always require a bill of materials, Gerber data, and quantity forecasts. If you have any questions, please contact us via email: haibo_fpcba1668@163.com .
What information do you need to quote for a complete turnkey component?

As a printed circuit board manufacturer, we require your complete data package (including Gerber files, BOM list, assembly instructions, etc.), quantity forecast, and budget. If you have any questions, please contact us via email: haibo_fpcba1668@163.com .
How to submit a Request for Quotation (RFQ)?

Please send your inquiry directly to our sales team email: haibo_fpcba1668@163.com
Alternatively, you can visit our sales team page and contact our sales personnel:// www.haibofpcba.cn
Is Haibo a Chinese PCB manufacturer?

Yes, Haibo is a Chinese PCB manufacturer. By utilizing advanced electronic component technology and the labor advantage of Shenzhen, China, Haibo supplies high-quality printed circuit boards at low cost.