Due to various challenges in through-hole FPC assembly, automatic component insertion machines are more favored than manual processes. The following are challenges that must be considered and addressed during through-hole assembly planning:
Strict assembly tolerances for THT and hybrid THT/SMD technologies.
The lead wire is prone to deformation and bending.
There are various types and variations of THT components.
Ergonomic issues for manual laborers.
Defects in THT FPC assembly, such as excessive solder, bridging, dehumidification, and porosity
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